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Resume number: 1246656702 Updating date: 2019-09-17 14:33:24 photo
Name: Mr. FazhanDu Nationality: China (Mainland)
Current Place: Guangzhou Height/Weight: 174 cm kg
Marital Status: married Age: 38 years
Career Objective
Application type: Jobseeker
Preferred job title: Technology Development Manager/Supervisor: Engineering Project Manager 、 Project Operation Director/Manager/Supervisor: 、 Project/Equipment-Manager/Supervisor/Engineer:
Working life: 16 Title: Senior title
Job type: Full time Expected Start date: In a week
Expected salary: above ¥20000 Preferred working place: Guangzhou
Work experience
Company's name:Strix (Guangzhou) Group Limited Begin and end date: 2006-01-2019-07
Enterprise nature:Soly foreign funded enterprisesIndustry: Durable Consumer Goods(Garment/Textiles/Leather/Footwear Industry/Furniture/Household Appliances)
Job Title: Project Manager, New product design & Validation  
Job description: - The main responsibilities for new product design including below:
? New product appraisal, Acquire Customer's design, material specifications, concepts and the feasible appraisal.
? Make the prototype to fits the customer's specification, demo presentation to customers.
? KPI and budget setup to ensure compliance with company’s engineering strategy.
? Design and align the product 3D drawing by the software I-deas, Solidworks within team, including plastic, sheet metal, silicone, spring, package, etc.
? Tooling design review, trail, trouble shooting resolve and samples validation.
? Risk analyses via DFMEA and PFMEA
? KC dimension adjust and CpK analysis to conclude result for design input reference, ensure defined PPM achieved.
? Create BOM, update costing model and seek alternative solution to cost reduce,
? Source different material and supplier for project development and meet costing requirement
? Manage the fixtures and gauges, and pass R&R calibration for repeatable measurement
? Qualification test to evaluate the risk defined and reliable capability: including Drop test / functional / endurance / appliance test / abnormal test.
? Conduct external approval test to deliver good quality products.
? Setup quality standard and inspection requirement for key components.
? Ensure project activities / resources be planned effectively within the timeframe demanded by NPI.
? Ensure the project progress be reviewed and updated, and release Open Issues with agreed & effective actions plan.
? Drive NPO / NPI process conformance and continuous improvement.
? Support production line and OEM quality, break through bottleneck, problem solving, and supply solutions.
? Deal with customer complaint.
- The main responsibilities for validation projects including below:
? Review approval standard and appliance specification to address test plan
? Appliance (kettle / Herb tea appliance / Coffee machine / baby milk machine / Food steamer cooker, etc) CRF (Custom Request Form) test:
? Record key components manufacture information and size
? Appliance construction design and assemble review
? Electrical connections review and component’s quality review
? Wire crimping and receptacle quality review
? Safety test: Hi-pot / Insulation / Earth continuity / load deviation / Spillage, etc
? Functional test: accuracy of dispense volume / temperate / consistency / MMI feeling / variance between appliance / performance drift over time
? Draft and issue an official report for internal and external
? Create qualification test plan for key components – Control
? Validation test plan implement (dimensional, drop, appliance compatible test, endurance, approval, abuse or abnormal test) on test equipment
? Heat element CPT (Compatibility test procedure) test
? Dry switch on / off time at rated voltage or power
? Life performance with hot and cold quench condition
? Competitive control or appliance costing and BOM analysis
? Competitive appliance approval test (ROHS/REACH/Electronic safety/abnormal test,etc) and endurance test to compare with benchmark
 
Reasons for leaving: Personal development 
 
Company's name:Kyocera Optics (Dongguan) Co., Ltd. Begin and end date: 2005-01-2006-01
Enterprise nature:Soly foreign funded enterprisesIndustry: Manufacturing of Computers, Communications and Other Electronic Equipments
Job Title: Personal development 
Job description: - Quality follow-up and supply the solutions when find the failures.
- Production line process follow-up, especially the production balance method to find out bottleneck.
- Resolve the problems by 5W1H method, Plato chart, etc. and share with team.
- Participate several project imports, update QSOP, and train operations.
- Improve gauge and fixture to achieve stable quality performance, and increase efficiency.
- Optimize the standard operation process, and prevent the failure repeat again from beginning.
 
Reasons for leaving: Personal development 
 
Company's name:Kyocera Optics (Dongguan) Co., Ltd. Begin and end date: 2003-07-2005-01
Enterprise nature:Soly foreign funded enterprisesIndustry: Manufacturing of Computers, Communications and Other Electronic Equipments
Job Title: Mechanical Engineer  
Job description: - Take part in camera construction design in R&D department, especially several series of Film Camera (Brand is YASHICA and CONTAX). Then finalize and issue related BOM, QSOP, and QIP.
- Achieve cost reduction by redesign some old camera and lens unit, drawing check and approve for cost reduction components. The main customers for Lens Unit are SAMSUNG, SHARP, DXG, etc.
- Visit Supplier and Customer for quality check, audit and improvement, to make sure its quality are stable and consistent.
- Analysis and supply solutions to NG items when qualify new tooling.
- Generate design draft according to the requirement of new product.
- Generate 3D modeling and 2D drawing, and then make prototype.
- Test the prototype to check if the draft design meets the requirement.
- Analyze the issue occurred in engineering sample test and in production line, and then provide corrective solution. Lead pilot run production after solving all problems. Conduct kinds of test for pilot run sample until all meet the specifications.
- Prepare all kinds of technical documents, and release the new product to production.
 
Reasons for leaving: Switch job department 
Educational Background
Name of School: South China University of Technology
Highest Degree: Bachelor Date of Graduation: 2003-07-01
Name of Major 1: Mechanical Engineering Name of Major 2:  
Education experience:
Language Ability
Foreign Language: English Level: excellent
Chinese level: perfect Cantonese Level: good
Relevant skills and abilities
  - U7 split switch control @ 20016-2019: Focus on new U7 split switch core products design development and project management until mass production, which has dry boil and lift-off-control-off (LOCO) two variants. LOCO function is a dual pole LOR which is capable to remove 100k grasshopper test on UL approval. Key role including: concept selection / costing evaluation / design review / DFMEA & SFMEA  review / Gateway process implement / tooling review / qualification testing / design improvement / Glass kettle suitability analysis / Copyist competitive control analysis / open issue to track key actions, etc. The initial customer is Supor / SEB / Midea / XBO / Fuda.
- Nutresia project @ 2014-2016: This appliance is capable to automatically and synchronously regenerate steam to heat all components in 10-15 minutes (each one at its right time and temperature) - of one top quality meal (1 to 4 persons) to ensure the optimal result in terms of taste and texture of the final meal. The domain market is France. The customer is Chef Cuisine which Swiss based. Main contributions: Die-casting steam generator, 1/2’’ disc specialization, develop special performance hot water temperature solenoid pump, special design two new types of solenoid valves which is capable to work under hot water, sourcing new type non-woven fabrics to replace expensive powder sintered mesh, generate whole appliance test plan and qualify its performance, etc. 2016 initial order comes to 20K pcs.
- Instant Flow Heater project @ 2012-2015: this project is to develop the IFH technology which allow boil water within 3~5sec from cold. Main contributions: UHS IFH technology idea and solution selection, FRV permanent flow valve development, 1/2’’ disc and NTC selection and testing, centrifugal pump selection and test, AL and silicon material / components selection, risk identification, prototype making and testing, tooling follow-up, qualification evaluation, project plan and control, problem and troubleshooting resolving, cost evaluation and seek reduction, production line improvement, supplier evaluate and select, cross function team communication, efficiency work with suppliers / function support team, etc. The main customer is XBO (Tommee Tippee) / Joyoung / Taiyu. The TT baby milk has achieved 2 million sales.
- Stealth Project @ 2008-2010: This project is to deliver a low noise level and quiet boiling kettle by introduce a special coating on heating element. Main involvement: Supplier coating quality control, raw material inspection, OEM support and launch, customer complaint resolving (rust/whistle/taste & taint/coating peel off, etc), design improvement . The achievement is 1.2 million sale volumes in one year. The main customer is XBO, Midea, TOP, Breville, Salton, Kenwood, Morphy Richards, etc
- PPV project @ 2007-2009: This is cost reduction project, implementing together with purchasing team. Main contributions are project identify / selection, evaluate new material / design, project control, qualification testing, problem solving, etc. The achieved cost saving is 5 million RMB Max for PA66 plastic material qualification.
- Project transfer @ 2006-2007: Transfer U19 and R3/5/7 production from UK to China, and training in UK for 1 year. Be responsible for technical side, and make sure prudction in GZ is smoothly. This involves drawings, designer pack, customer interface, FMEA, NCMR, Control plan, PPM, Customer complaints, tooling, design improvement, quality improvement, cost reduction, customer complaint, etc.

Self-recommendation letter
  ? 10+ years working experience in R&D research / products design / project management.
? Deal with NPD product design and development, qualification test, validation test and approval test etc.
? Be familiar with I-deas and Solidworks.
? Familiar to PA66 nylon plastic / PBT / PET / ABS / PP plastic, and Aluminum / Copper / brass / mild steel.
? Familiar to tooling of plastic injection mould, stamping, silicone, and die-cast mould, etc.
? Familiar to Strix temperature control / kettle appliance / heating element /DC fan/1/2’’ disc / NTC / FRV permanent flow valve / solenoid pump / solenoid valve / centrifugal pump / coating / glass, etc.
? Familiar about components manufacture process and assemble process, and test equipment,
? Cross function communication, good project plan and management skill.
? Capable of analyzing and solving the issues existing in production lines.
? Provide technical support to related departments to ensure the critical issue (customer complaint, quality issue, capacity issue and so on) to be solved on time.
? Have strong responsibility, result orientation and strong team spirit.
? Entire production process and cost down.
? Good communication skills and English skill.

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